输变电设备内环氧树脂异质界面的损伤机理与抑制策略研究进展

Research progress on the damage mechanism and inhibition strategies of epoxy resin heterogeneous interfaces in power transmission and transformation equipment

  • 摘要: 环氧树脂复合绝缘材料凭借其优异的电绝缘性、机械稳定性以及工艺适应性,在高压输变电设备、功率模块封装等领域被广泛应用。然而,复合材料内部金属嵌件与纤维增强相的引入不可避免地与环氧树脂形成异质界面结构,在电热-力环境多场耦合作用下成为制约装备长期服役可靠性的薄弱环节。系统梳理了输变电设备内部典型的环氧树脂金属及环氧树脂-纤维异质界面性能失效机理,重点分析了机电特性失配、湿热环境作用、空间电荷积聚等因素对界面损伤演化的影响,揭示了异质界面缺陷由萌生、扩展直至诱发整体绝缘失效的发展规律。在此基础上,总结了近年来环氧树脂复合材料界面失效抑制策略,从界面特性调控、基体设计以及工艺参数优化角度阐述提升界面可靠性的研究进展,并展望了界面性能调控的未来研究方向。

     

    Abstract: Epoxy resin composite insulating materials are widely used in high-voltage transmission and transformation equipment, power module encapsulation, and other fields due to their excellent electrical insulation, mechanical stability, and process adaptability. However, the incorporation of metal inserts and fiber-reinforced phases within composite materials inevitably creates heterogeneous interfaces with the epoxy resin. Under multi-field coupling of electrical, thermal, mechanical, and environmental factors, these interfaces become a critical weak point that limits the long-term service reliability of the equipment. This paper systematically reviews the failure mechanisms of typical epoxy resin-metal and epoxy resin-fiber heterogeneous interfaces in transmission and transformation equipment, with a focus on analyzing the impact of electromechanical property mismatch, the effects of humid-heat environments, and space charge accumulation on interface damage evolution. It reveals the development process of heterogeneous interface defects from initiation and growth to the eventual triggering of overall insulation failure. Based on this, the paper summarizes recent strategies for inhibiting interface failure in epoxy resin composites. It discusses the research progress in improving interface reliability from the perspectives of interface property regulation, matrix design, and process parameter optimization. The paper also outlines future research directions for interface property regulation.

     

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