中压变频器在页岩气开采中的应用

The application of medium voltage drive in shale gas production

  • 摘要: 非常规油气资源的规模化开发,带动了压裂设备高速发展。针对柴驱压裂撬散热困难、性能不稳定、运行效率低、每方液耗油量高等问题,结合负载的机械特性和现场应用工况,根据 ACS5000 的性能和变频控制技术,提出了中压变频器在大功率等级电驱压裂泵上的应用优势,分析了现场压裂的表现情况和保养事项,总结了常见故障和原因。现场应用结果表明,ACS5000 的 NPC/H-bridge 拓扑结构实现了高电压、小电流输出,减少了系统发热量;高效的过程控制在低负载(高压力、小排量)压裂环节上表现优异,控制准确度可达 0.05~0.1 m3/min,实现排量的无极调节;功率利用率始终保持在最佳状态,达到有效节能;每方液体耗电量与施工压力成正比,平均压力达 60~100 MPa 时,每方液体耗电量为 19.42~29.02 kW·h/m3,极大地降低了页岩气开采成本。

     

    Abstract: The application of medium voltage drive in shale gas production LUO Pengfei1, WU Junlin2, GOU Bo1 (1. Sichuan Honghua Electric Co., Ltd., Chengdu 610000, China; 2. Luzhou Laojiao Co., Ltd., Luzhou 646000, China) The large-scale development of unconventional oil and gas resources has driven the rapid development of fracturing equipment. In response to the problem of heat dissipation difficulties, unstable performance, low operating efficiency, and high oil consumption per cubic meter of liquid in diesel-driven fracturing skids, combined with the mechanical characteristics of the load and the on-site construction application, based on the performance and frequency conversion control technology of ACS5000, the application advantages of medium-voltage inverters in high-power electric-driven fracturing pumps are proposed, the performance and maintenance of on-site fracturing are analyzed, and common faults and causes are summarized. Field application results show that the NPC/H-bridge topology of ACS5000 achieves high voltage and low current output, reducing system heat generation; efficient process control performs well in low-load (high pressure, low displacement) fracturing, with a control accuracy of 0.05~0.1 m³/min, achieving stepless adjustment of displacement; power utilization is always maintained at the best state, achieving effective energy saving; power consumption per cubic meter of liquid is proportional to the construction pressure, when the average pressure is 60~100 MPa, the power consumption per cubic meter of liquid is about 19.42~29.02 kW·h/m³, which greatly reduces the cost of shale gas production.

     

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