恒扭矩测温T型线夹在高温环境中的性能优化与应用研究

Performance optimization and application research of constant torque temperature monitoring T-type line clamp in high temperature environments

  • 摘要: 配电网络中引流线接续金具的可靠性直接影响电力系统的安全稳定运行。传统JB型并沟线夹在高温环境下 存在接触电阻增大、螺栓扭矩松弛与过热故障难以预警等突出问题,针对这些技术难点,开发出具备恒扭矩自锁、 温度实时监测与双向导流能力的新型T型线夹。该线夹采用对称式导流通道,消除电流方向限制,集成温变金属片- 弹簧联动装置,实现过热可视化预警,运用断裂销式恒扭矩螺栓确保安装质量一致性,选用改性硅橡胶外罩提升环 境适应性。性能测试表明,该线夹在180 ℃高温环境下能保持稳定的电气性能与机械性能,接触电阻控制在50 μΩ 以内,过热预警响应时间小于3 s,显著提升了配电网分支线路的运行安全性与可靠性。

     

    Abstract: The reliability of the connecting hardware for current diversion lines in the distribution network directly affects the safe and stable operation of the power system. The traditional JB type butt joint line clamp has problems such as increased contact resistance in high-temperature environments, loosening of the bolt torque and overheating faults that are difficult to predict. To address these technical difficulties, a new T-type line clamp with constant torque self-locking, real-time temperature monitoring and bidirectional flow control capabilities has been developed. This line clamp adopts a symmetrical flow channel to eliminate the limitation of current direction, integrates a temperature-sensitive metal sheet-spring linkage device to achieve visualized overheating warning, uses a fracture pin-type constant torque bolt to ensure consistent installation quality, and selects modified silicone rubber outer cover to enhance environmental adaptability. Performance tests show that this line clamp maintains stable electrical and mechanical performance in a 180 ℃ high-temperature environment, with contact resistance controlled within 50 micro-ohms, overheating warning response time less than 3 s, significantly improving the operational safety and reliability of distribution network branch lines.

     

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